fix: apply Docker 24 network workaround and smoke tests to production deploy

- Add SECRET_KEY env to deploy job for compose variable expansion
- Replace simple docker compose up with network stripping workaround
  (Docker 24 compose fails on external networks during container creation)
- Connect containers to networks manually after compose creates them
- Add smoke tests via docker exec against localhost:4000
- Create internal network manually when compose skips it

Co-Authored-By: Claude Opus 4.7 <noreply@anthropic.com>

.gitea/workflows/deploy.yml

@@ -171,6 +171,8 @@ jobs:
     name: Deploy to Production
     runs-on: ubuntu-latest
     needs: [backend-tests, frontend-tests]
+    env:
+      SECRET_KEY: test-secret-key-for-ci-environment-32chars-minimum
     container:
       volumes:
         - /var/packages/ContainerManager/target/usr/bin/docker:/usr/bin/docker
@@ -237,24 +239,82 @@ jobs:
       - name: Sync runtime compose file
         run: cp dashboard/docker-compose.yml /nas-dashboard/docker-compose.yml
 
-      - name: Deploy
+      - name: Deploy and verify
         run: |
           set -e
           export DOCKER_API_VERSION=1.43
-          docker compose -f /nas-dashboard/docker-compose.yml up -d --pull never
 
-      - name: Wait for container to be healthy
-        run: |
+          # Docker 24 compose fails when it can't connect external networks
+          # during container creation. Try compose first; if the container
+          # isn't created, strip networks from compose file and retry.
+          docker compose -f /nas-dashboard/docker-compose.yml up -d --pull never 2>&1 || true
+
+          if ! docker container inspect nas-dashboard >/dev/null 2>&1; then
+            echo "Compose failed to create container, stripping networks from compose file..."
+            python3 -c "
+          import os
+          lines = open('/nas-dashboard/docker-compose.yml').readlines()
+          out = []
+          skip_net = False
+          for l in lines:
+              stripped = l.strip()
+              if stripped == 'networks:' and not l[0].isspace():
+                  skip_net = True
+                  continue
+              if skip_net:
+                  if l[0].isspace():
+                      continue
+                  skip_net = False
+              if stripped == 'networks:' and l[:4].strip() == '':
+                  skip_net = True
+                  continue
+              if skip_net:
+                  if l.startswith('      '):
+                      continue
+                  skip_net = False
+              out.append(l)
+          open('/tmp/prod-ci.yml','w').writelines(out)
+          "
+            docker compose -f /tmp/prod-ci.yml up -d --pull never
+          fi
+
+          # Create the internal network if compose didn't create it
+          docker network create internal 2>/dev/null || true
+
+          # Connect docker-socket-proxy to networks
+          docker network connect internal docker-socket-proxy 2>/dev/null || true
+          docker network connect nas-dashboard_internal docker-socket-proxy 2>/dev/null || true
+
+          # Connect dashboard to networks
+          docker network connect internal nas-dashboard 2>/dev/null || true
+          docker network connect nas-dashboard_internal nas-dashboard 2>/dev/null || true
+          docker network connect gitea_gitea nas-dashboard 2>/dev/null || true
+
+          # Verify network connections
+          echo "=== Network connections ==="
+          docker inspect nas-dashboard --format '{{json .NetworkSettings.Networks}}' | python3 -c 'import json,sys;nets=json.load(sys.stdin);[print(f"  Connected to {n}") for n in nets];assert "nas-dashboard_internal" in nets, "Missing nas-dashboard_internal";print("All network connections established")'
+
+          # Wait for container to be healthy
           echo "Waiting for container to be healthy..."
           for i in {1..30}; do
             STATUS=$(docker inspect --format='{{.State.Health.Status}}' nas-dashboard 2>/dev/null || echo "starting")
             if [ "$STATUS" = "healthy" ]; then
               echo "✅ Container is healthy"
-              exit 0
+              break
             fi
             echo "Waiting... ($i/30) Status: $STATUS"
             sleep 2
           done
-          echo "❌ Container failed to become healthy"
+          STATUS=$(docker inspect --format='{{.State.Health.Status}}' nas-dashboard 2>/dev/null || echo "unknown")
+          if [ "$STATUS" != "healthy" ]; then
+            echo "❌ Container failed to become healthy: $STATUS"
             docker logs nas-dashboard --tail 50
             exit 1
+          fi
+
+          # Run smoke tests via docker exec
+          echo "=== Running smoke tests ==="
+          docker exec nas-dashboard python3 -c "import urllib.request,json; d=json.loads(urllib.request.urlopen('http://localhost:4000/api/health',timeout=5).read()); assert d['status']=='ok', f'unexpected: {d}'" && echo "✅ Health check passed" || { echo "❌ Health check failed"; docker logs nas-dashboard --tail 50; exit 1; }
+          docker exec nas-dashboard python3 -c "import urllib.request; html=urllib.request.urlopen('http://localhost:4000/',timeout=5).read().decode(); assert 'NAS Dashboard' in html, f'missing NAS Dashboard'" && echo "✅ Frontend loads" || { echo "❌ Frontend failed to load"; exit 1; }
+          echo ""
+          echo "=== All deployment checks passed! ==="